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A significant amount of research has been conducted on the relationship between the heat input and gap thickness of a WAAM-deposited bimetallic component. Khader et al.  investigated the effect of heat input (0.2 to 0.7 kJ/mm) and gap thickness (0.5 to 2 mm) on the tensile bond strength and hardness for bimetallic components of low carbon steel and 316L stainless steel. The gap thickness had a significant effect on the tensile bond strength of the bimetallic components, but it did not have a significant effect on their hardness. Heat input had a significant effect on hardness but not on the tensile bond strength. In another experimental study, Khader et al.  found that there was a significant increase in tensile bond strength for WAAM-deposited bimetallic components with increasing heat input. Heating the substrate before deposition assists the better diffusion of the molten metal to the substrate, thus promoting the formation of a higher-quality and more homogenous deposit at the interface. The location of the heat source, the substrate heating method, the heat input, and the gap thickness can be adjusted according to the substrate properties to improve the quality of the deposited bimetallic components. However, a detailed investigation into the influence of these process parameters on the residual stress and the effect of the residual stresses on the component properties are still required to aid practical manufacturing.
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